We are the devellopers of the plastic waste recycling technology and the manufacturer of the machines,
which are suitable to this technology used for processing, and recycling of waste plastic materials into
a liquid fuels component for industrial purposes.
Our technology has been developed for the purposes of economical, safely and environmentally
friendly management of population and industrial plastic waste, which would otherwise be noxious
SynthéCarburs – T Technology ® is based on entirely innovative solutions, both in respect of the kind
of input materials processed by the system and both of the form of recovery of energy carriers
(Technological process of the energy stored in plastic waste).
In the technological process the quantity of carbon stored in plastic waste is recovered in the aspect of
energy. A considerable quantity of plastic waste processed in the production process and transformed
into a final product in the form of renewable source of energy.
Our technology, unlike to many previous recycling methods, complies with the requirements of
European Union regulations.
As the authors of this solution we would like to thank you for your interest in the results of our work
and also for your concern about the environment. On the next pages you can find many basic
information on the kind of business based on the SynthéCarburs -T Technology ® system, which you
can share in.
We would like to have your attention to the fact that, if you decide to do investment, you will get the
whole system including the assembling, start-up of the installation and the training of prospective
operating personnel for the system’s mechanism.
You are welcome to read our offer and to contact the Customer Service Department.
This is a recycling process which transforms waste plastics into liquid source of alternative energy that is
applicable as industrial raw material.
The below described process, SynthéCarburs -T Technology ® system is a system which processes and
transforms plastic wastes into liquid energy.
The technology was developed by our firm and we manufacture the process equipment.
T-Technology® is a process to gain the energy accumulated in plastic wastes.
The equipment is capable to process plastic wastes that cannot be recycled in any other ways. The outcome
of the recycling is a liquid hydrocarbon composition which can either be further utilized as a fuel of vehicles
and combustion systems or raw material of chemical industry to be processed or rectified.
The present method of processing enables cost economic and environmental friendly recycling of
community or industry origin plastic wastes that would otherwise be a huge environmental exposure.
In the process of development of our technology we focused not only on economic and safety concerns but
environmental friendly treatment of community/industry wastes that otherwise would generate harmful and
hazardous exposure to the environment.
Unlike various other recycling processes our technology fully complies with all the requirements of
European Union directives and regulations.
Here with we want to underline that in an effort on focusing on proper and safe operation our firm provides
commissioning of equipment and training of operating personnel as part of the system’s put into operation.
Our firm undertakes catalyser supply, quarterly service and maintenance of equipment and optional
developments in a long-term contract; thus the pieces of equipment always represent state-of-the-art and
highly productive processes.
This plastic wastes recycling process is a catalytic method where the materials are transformed in an air-tight
environment at a temperature in the range of 420°C to 490°C.
Plastic wastes first melt then starts boiling in the equipment at atmospheric pressure. Carbon atoms absorb
and transform into chark on the surface of the continuously supplied catalyser.
In the so called cracking process carbon atoms separating from the chains disengage from the structures
causing their decomposition.
This is called polymer degradation. The process results in a linear chain hydrocarbon mixture, i.e. oil that is
featured with the relatively high percentage of light fractions.
T-Technology® system with parallel cyclic supply of the two (2) reactors processes a volume of 510,000
kilograms plastic monthly resulting in a volume of 450,000 Liters output, that is a compound of fractions C5
The system is easy to operate. Running of the system is cost economic and does not require a high number of
operating personnel. A condition of installation is a smaller building that complies with normal industrial
safety and fire prevention requirements.
Due to the applied procedure, i.e. T-Technology® the depolymerisation process is fully supervised and
controlled digitally. The computer control always ensures optimal parameters to system operation.
The efforts of our group of companies are supported with our broad scale of experiences and regular
cooperation with internationally recognized experts. We collaborate exclusively with reliable subcontractors
and suppliers in manufacturing of T-Technology® system.
Our developments and practical experiences gained with operating systems enable us to continuous
improvement and extension of our technology to the re-use of other organic waste
Figures identify the following system elements:
1. Raw material store
2. Manual feed
5. Heating system heat exchanger
7. Rectifier system heat exchanger
8. Heating system
9. Cleaning system heat exchanger
10. Cleaning system final storage
11.Finished product store
12.Inspection & Control system
Plastic wastes are supplied to the catalytic depolymerisation reactor at the gate. Solid fraction is collected in
the interim storage of the cleaning system. Vapours of plastics and synthesis gas are separated to fractions as
required in the rectifier unit. The synthesis gas preheated with natural gas goes to the burner of the heating
system. Fumes provide the thermal energy to the reactor. The residual heat is gained by the heat exchanger of
the rectifier and the heating system. The end product stored in the plastic oil storage tank can either be sold
PCP installation contains doubled reactors. The above chart shows the logistics of raw materials transport
and finished products removal on the road map of the premises. Turbine room accommodates machinery of
energy utilization (incl. gas turbine, boiler, steam generator, steam turbine, steam motor, generators,
transformer, thermal-electric heat exchangers, etc.). The management and social facilities occupy the first
floor and second floor of the building.
STEPS OF THE TECHNICAL PROCESS
The material is transformed within the reactors. The system runs round the clock, i.e. 24 hours a day and
even as many as three hundred days a year including maintenance and cleaning cycles. The process includes
the below listed steps:
• Supply of required volume of material to process to the premises.
• Preparation of received raw material in order to meet the specifications (enabling to ensure good end
product quality and continuous production).
• Supply of raw material via the hydraulic press system.
• Continuous polymer degradation process.
• Storage and delivery of end products to customers.
• Assurance of required maintenance and operational efficiency of auxiliary equipment.
Raw materials the process is capable of processing can come from various sectors of the industry including
but not limited to information technology, crude oil processing, electronics, food industry, chemical industry,
construction industry, cosmetics industry or pharmaceutical industry.
Wastes, i.e. raw materials are primarily polyolefin, like polyethylene (PE) or polypropylene (PP). The scale
of recyclable wastes is broad including both the products we use everyday and those used for special
Examples of raw materials the system is capable of handling are but not limited to the following:
• One-time use bags and sacks;
• Packaging of detergents and cosmetics;
• Packaging of food;
• Parts of household gadgets;
• Radio/television parts;
• Parts of computers/office equipment;
• Parts of storage boxes/tanks/pipes made of plastics, cable insulations;
• Industrial fabrics;
• Vehicle parts (e.g. bumpers, dashboards, battery cabinets).
Raw materials applied in the described process shall meet the following requirements in order to
enable the end product meet applicable quality standards:
• Mineral pollution below or equal to 5 percent (incl. sand, dust, glass, minor metallic particles);
• Humidity below or equal to 10 percent;
• Printed legend on plastic packaging;
• Different colour/structure/thickness packaging materials;
• Various used PE or PP products;
• PE or PP products mixed in different extent;
• Aluminium coated plastic films.
• Any other pollution/contamination or other organic composition which includes chlorine, (halogens),
nitrogen, sulphur and carbonyl group.
(Excellent quality of end product can only be ensured if the raw material meets the pollution requirements
Diagram: Material balance of the T-Technology® system. The specified pollution percentage
represents an average.
- POLYETHYLENE /POLYPROPYLENE
In order to achieve the highest possible quality the utilization of raw material that contains broad
range of polyolefin plastic wastes is recommended. Examples are:
Polyethylene (-CH2-CH2-)n – industrial mark is (PE)
• (High density PE) – HDPE, Numeric code 02;
• (Low density PE) – LDPE, Numeric code 04;
• (Linear is, Low density PE) – LLDPE.
Polyethylene is a product of ethylene polymerization. Examples are packaging, bags, insulations,
cables, acid-resistant wires, construction industry or chemical industry applications, toy components,
or components of household gadgets.
Polypropylene (-CH2-CH(CH3)-)n – (PP),
• Numeric code 05;
• Atactic, iso-tactic, syndic-tactic.
Polypropylene is a product of propylene polymerization. Given the fact that it can resist high mechanical
loads and extreme weather conditions they are used by chemical industry or food industry as cables,
packaging materials or various other products.
The end product of catalytic transformation of SynthéCarburs -T Technology ® system is registered in the
Register of Industrial Products and Services in European Union Licence under the identification code of
The end product is a mixture of hydrocarbons which fits for the purpose of fuel, or raw material of household
chemicals or other chemicals (petroleum, wax, paraffin, solvents, and thinners.
Detailed laboratory test of the end product concluded the following:
• The product does not contain sulphur or chloride; thus it is valuable for various industrial sectors.
• It is composed of hydrocarbons with relatively high number of methyl group (-CH2).
• It does not contain significant volume of aromatic components (benzene is not identifiable); It does
not contain any component that would be composed of carbonyl and alcohol containing groups; no
presence of double or triple bonds.
• Fractions of hydrocarbons of different boiling points can be separated with rectification. Rectifier
unit is available to the equipment as an option.
• Direct current/Alternating current.
• Manufacture of a significant volume of technical alcohol via using the decarbonisation catalyser and
thermal-electric heat exchanger.
CHARACTERISTIC PARAMETERS FOR BELOW FRACTIONS
The system uses liquefaction, pyrolysis and distillation of plastics. The system can handle almost all the End
of Life Plastic that is currently being sent to landfills. A major advantage of the process is its high efficiency.
Each plant can produce up to 19k litres of fuel from 20 tonnes of End of Life Plastic.
Process – Continous feed 24/7 operation. By Electronic Monotoring configuration system
Fuel Produced – Synthetic fuel suitable for all internal combustion engines.
Fuel Yield – Up to 85% weight to volume.
Plant Dimensions – System floor space approx 2000m2 – 100 tpd system
Plus approx. 350m2 for ancilliary equipment and tanks
Employees= 20 max
Control of the entering materials
- SAPHYMO System (detection of the radioactivity)
-Check Name Materials
-Control of the weights
RECEPTION OF PLASTICS
PREPARATION OF PLASTICS
-Grinding (according to size grading)
-Conditioned in Big-Bag or indoor silo
Experimental laboratory (Analyzes and tests of the materials for the future customers)
System of treatment of air emissions
⁃ Administrative office
⁃ Technical office
⁃ Head office
PONDS OF RECOVERY OF WATER OF
⁃ Waste reception center
⁃ Roof (rainwater)
These ponds serve as water supply for the defense set on fire (to define with security services fire).